BRCGS READY BATCH & PALLET CONTROL
Ingredient to Dispatch Control from Ambient to -30°C
Raw Ingredient & Allergen Receipt
Capture supplier lot numbers, BBE/use by dates, allergen flags, and COA checks at goods in, printing internal batch barcode labels instantly.
-30°C Condensation Free Scanners
Vendor independent cold store mobile computers with heated scan windows, frost free optics, high capacity freezer batteries, and gloved keys.
FEFO / Expiry Driven Picking
Enforce strict First Expired First Out pallet and tote selection so short life stock never sits forgotten at the back of cold store racking.
Instant Mock & Live Recall Reports
Trace any raw ingredient batch forward to every finished pallet and customer shipment, or backward from any finished pack, on demand for BRCGS audits.
GS1-128 & SSCC Pallet Labelling
Generate supermarket- and 3PL compliant GS1-128 outer case and SSCC pallet labels directly from production lines, weigh scales, or handhelds.
Subzero Freezer Labels & Adhesives
Specialist cryo/freezer adhesives and synthetic thermal transfer stocks that bond cleanly to frosted shrink wrap, cardboard, and plastic dolavs.
Production Yield & Weigh Scale Links
Capture recipe batch weights, IQF freezing and cooking yields, rework lots, and QA hold releases straight into a centralised cloud database without soggy paper sheets.
Returnable Dolav, Tray & Rack RFID
Track food grade plastic Dolav bins, stainless racks, and totes across washdown bays and customer sites using washdown rated UHF RFID tags.
Quarantine, QA Hold & Positive Release
Block unapproved or lab pending production pallets from being picked or loaded onto outbound chill/freeze trailers until QA signs off digitally.
CASE STUDY: EBROFROST UK FOOD MANUFACTURING
Streamlining Pallet & Batch Traceability at Ebrofrost UK
As a leading UK manufacturer of IQF pasta, Ebrofrost UK needed fast, error free visibility of raw material lots, hopper feeds, and subzero racked pallet locations. GJBS implemented wireless cold chain barcode traceability, tracking over 75,000 finished pallets across 6+ years of continuous operation and simplifying food safety audits.
HARDWARE ENGINEERED FOR CHILL, FREEZE & WASHDOWN
No Fogged Scan Windows, Peeling Freezer Labels, or Dead Batteries
Moving between a +18°C loading dock and a -25°C freezer chamber causes instant lens condensation and rapid battery drain on standard scanners. Because GJBS is hardware independent, we specify purpose built cold chain terminals, vehicle mounted forklift computers, IP69K washdown enclosures, and deep freeze label media proven in UK food plants.
Read Ebrofrost UK Case Study
